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| | 4 | Lay up hull mold, layer fiberglass, dry, break from mold | | 1 | Fiberglass resin; Fibergalss material; Hull Mold (CAP GOOD) | | | 3 | Wax mold, lay up superstructure hull mold, lay fibergalss and resin ply, dry, break from mold | | 1 | Fiberglass material; Resin; Superstructure Mod (CAP EX) | | | 2 | Flip superstructure onto hull, marine epoxy the seam, thru-bolt with 1 1/2" hex marine bolts | Create Fiberglass Hull | 1 | Fiberglass hull; Fiberglass superstructure; A234 Marine glue; Epoxy; 74 bolt/nut sets (part A1833587) | | | 2 | Trim excess fiberglass to 1/16" tolerance to hull shape. Roto-sand transform to 1" cap rail gap. | Marry Hull and Superstructure | 1 | Roto sander (CAP EX); Sand paper material | | | 2 | Polish hull to consistent rough finish on all surfaces to prepare for exterior hull paint (at customer). | Trim excess fiberglass | 0 | Polish material | | | 2 | Wrap, bundle, and ship completed hull and superstructure. | Polish fiberglass | 1 | Shrink wrap; shipping cradle; 1 1/2" protective foam |
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